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SUMMARY

If you need advanced 5-axis machining services, you have come to the right place.

Solid Machine performs high-speed, simultaneous 5-axis milling on up to 3,000 parts per month by both flank and point milling including turbocharger impellers, aero-engine spacers, compressor impellers, turbines, pumps, blades/vanes, and custom hardware up to Ø26.0” (660mm).

Our talented team has decades of experience in the machining of rotating bladed turbomachinery hardware in a wide range of materials to the tightest dimensions and most stringent specifications. We are more than a “chip cutter” and can suggest more efficient manufacturing methods, processes, and design changes that will meet your needs, while lowering your production costs.

Whether you need a complex prototype or high-volume production, contact us to experience the difference Solid Machine can make in bringing your product or vision to life.

SHOWCASE

We hope the following gallery provides a glimpse at the diversity, quality and workmanship of our manufacturing solutions.

SOLUTIONS & SPECIFICATIONS

 

Max Diameter:

26.0” (660mm)

Max Height/Length:

24.6” (625mm)

Max Weight:

4,400 lbs (2000 kg)

Materials:

  • Aluminum: 2618, 6061, 7075, 7175, 300 series castings
  • Steel: Stainless (15-5, 17-4, 13-8, 300/400 series), Duplex (2205), Nitronic 50 (XM-19), Alloy, Carbon
  • Titanium: 6Al-4V, 6Al-4V ELI, Beta-C, 6Al-6V-2Sn, 6Al-2Sn-4Zr-6Mo
  • Nickel-Based: Inconel (625, 713 LC, 718), Monel 400, Hastelloy C-276, Waspaloy

Tolerances:

+/- 0.0001” to 0.0002” depending on the feature, alloy, etc.

Internal Capabilities:

  • High-speed, simultaneous 4-axis & 5-axis milling
  • Precision CNC turning
  • Vibratory tumbling
  • CMM inspection for reverse engineering or in-depth dimensional analysis
  • Manual machining, assembly, saw cutting, and project management
  • Design for Manufacturability (DFM) services

Subcontracted Services:

  • Additive manufacturing
  • Balance & overspeed testing
  • NDT via FPI or MPT
  • Wire, plunge, or sinker EDM
  • V-tooth or curvic couplings
  • Spline grinding
  • Polygon grinding
  • Brazing or welding
  • Shot peening
  • Polishing or custom finishing down to a sub-8 Ra surface finish
  • Heat treatment
  • Ultrasonic testing
  • Plating processes such as anodizing, black oxide, nitriding, electroless nickel plating, chromate, passivation.
  • Laser scanning

Lead Time:

Quoted on a job by job basis, but typically under 6 to 8 weeks ARO.

Software:

  • MasterCAM®
  • SolidWorks®
  • Concepts NREC MAX-PAC™
  • Autodesk CAMplete TruePath

File Formats:

We have yet to receive a model or drawing file we could not open. Try us…we’ve got you covered.

Solid Machine   |   61 Airport Dr.- Unit 1  |  Rochester, New Hampshire 03867

Phone: (603) 332-5511   |   E-mail: info@solidmachinenh.com