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SUMMARY

A small selection of custom cutting tools Solid Machine skillfully leverages in the manufacture of hardware in composite alloys.

Experience matters!  Solid Machine has manufactured over 3,000 parts in composite alloys every month for many years to serve the aero-engine market.

Machining components in composite alloys actually flips the process upside down as the machinist’s attention shifts to different parts of the process. An aircraft part machined out of metal might involve a high-RPM machine tool that relies on commodity tooling and simple clamps to secure the work. By contrast, milling and drilling of composites can generally be done with a much lighter-duty machine, but high-end cutting tools as well as custom-built work holding are likely to be required to closely support the part throughout the machining process to prevent the thin, rigid walls from vibrating and fraying. As a matter of fact, the fixtures designed to support these parts can often be small feats of engineering in and of themselves.

Let us put our experience to work for you! Call or email us today with your requirements.  We guarantee you a quick, courteous, and intelligent response.

SHOWCASE

While we would love to highlight our best and most current work, many of the parts we manufacture prohibit the use of photography due to export control regulations or other confidentiality agreements. We hope the following images convey the quality of our workmanship.

SOLUTIONS & SPECIFICATIONS

Max Diameter:

26.0” (660mm)

Max Height/Length:

24.6” (625mm)

Max Weight:

4,400 lbs (2000 kg)

Composite Materials:

We will consider most types, but typically work in fiber-reinforced or ceramic.

Tolerances:

+/- 0.0002” depending on the feature

Internal Capabilities:

  • High-speed, simultaneous 4-axis & 5-axis milling
  • Precision CNC turning
  • Vibratory tumbling
  • CMM inspection for reverse engineering or in-depth dimensional analysis
  • Manual machining, assembly, saw cutting, and project management
  • Design for Manufacturability (DFM) services

Lead Time:

Quoted on a job by job basis, but typically under 4 to 6 weeks ARO.

Software:

  • MasterCAM®
  • SolidWorks®
  • Concepts NREC MAX-PAC™
  • Autodesk CAMplete TruePath

File Formats:

We have yet to receive a model or drawing file we could not open. Try us…we’ve got you covered.

Solid Machine   |   61 Airport Dr.- Unit 1  |  Rochester, New Hampshire 03867

Phone: (603) 332-5511   |   E-mail: info@solidmachinenh.com